NiTi Alloy Research Articles

Exploring the structural mechanics of titanium nickel solid alloy using COMSOL Multiphysics: A Poisson equation and continuity equation perspective

This study investigates the structural mechanics of titanium-nickel (Ti-Ni) alloy thin film using computational modelling through COMSOL Multiphysics based on Poisson’s equation and continuity equation for stress check by considering its linear elastic, conservation of charge and providing insight into nanomaterial deformation. In the COMSOL environment the parameters for titanium nickel (Ti-Ni) are embedded in the COMSOL Simulink interface. The Thin film layer was designed by defining the layer geometry of the size and shape of the layer with a width of 500 μm, depth of 200 μm and height of 3 μm subjected to boundary conditions such as von – mises stress, surface temperature, iso-surface temperature, multi-slice electric potential, displacement component, surface elastic strain energy density and total enthalpy. The results displayed a trend that is, as the surface temperature increases there will be an increase in the current densities associated with high electrical conduction. On the same note, the designed thin film layer will pass the percolation threshold. The results of surface elastic strain energy density and total enthalpy imply that the designed thin film layer is effective and efficient as a structural pseudopotential device (photodiode).

Damage accumulation and its effect during thermal- and stress-induced cycling martensite transformation of laser powder bed fused (LPBF) NiTi alloy

Nitinol (NiTi) alloys produced via laser powder bed fusion (LPBF) exhibit promising potential across diverse applications, yet their suitability for devices necessitating repetitive actuation confronts uncertainties regarding microstructural evolution and functional fatigue behavior during cyclic operation. Our investigation unveils that damage accumulation during thermal cycling stems from geometrically necessary dislocations formed through finite-scale incoherent interface motion, contrasting earlier hypotheses attributing LPBF-induced dislocation activity as the primary contributor. Damage accumulation during mechanical cycling is characterized by notable multiplication of cyclic dislocations via dislocation twinning interactions, rather than severe martensitic plasticity. These newborn cycling dislocations inherit martensite's crystallographic characteristics, exerting a distinct influence mechanism on martensite transformation and deformation behavior, diverging from conventional studies on function fatigue in traditional NiTi alloys. This study sheds light on the distinctive damage accumulation traits observed during thermal/mechanical cycling of LPBF-fabricated NiTi alloys, offering valuable insights for probing their functional fatigue mechanisms.

The influence of hydroxyapatite coatings with different structure and crystallinity on osteogenesis stimulation

NiTi alloys are actively used in medicine as implants because of their mechanical properties. At the same time, however, the NiTi surface is not biologically active, which has a negative effect on osteogenesis. In addition, Ni is capable of causing various toxic reactions in the human body. It is therefore necessary to create a composite coating that is both bioactive and prevents the release of Ni ions. It has been shown that by changing the modes of plasma assisted RF sputtering of a calcium phosphate target, it is possible to obtain coatings with different contents of the amorphous phase. The coatings formed consist of hydroxyapatite and amorphous calcium phosphate. On the surface of a sample not treated with argon plasma, there are no phases containing calcium or phosphorus, although these elements are present on the surface. The different ways in which the CaP coatings were applied also affected their structure. It was found that the CaP coatings of samples M2 and M3 have mediocre corrosion resistance, dissolving quickly. This has a positive effect on the ability to osteogenesis, which was discovered as a result of in vitro tests. These tests have shown that the sample obtained at Idischarge = 30 A and Ubias = 30 V has the highest bioactivity and produces the lowest percentage of dead cells.

Experimental study on the corrosion of AlN refractories used as crucibles for induction melting of TiNi alloys

Vacuum induction melting has proven to be a cost-efficient way to fabricate TiNi alloys with excellent compositional homogeneity and uniformity. However, the high reactivities of TiNi alloys generate aggressive melt attacks with a particular ceramic crucible. Here, the performance of AlN crucible for melting TiNi alloys was investigated, and the underlying mechanisms for the interfacial interactions were revealed. The results demonstrated the feasibility of using AlN crucibles for induction melting of TiNi alloys. Specifically, melt infiltration was suppressed and thus physical erosion was diminished by reducing the apparent porosity of the crucible. Further investigations combined with a theoretical analysis revealed that the TiN barrier layer distributed on the crucible surface was formed in situ due to crucible/melt interactions, which protected the ceramic matrix from further melt attack and limited the contaminant levels. Our work provides a viable pathway for the preparation of high-quality TiNi alloys via induction melting.

Characteristic variations in a pulsed‐anodized NiTi alloy surface by the lower voltage setting

Pulsed anodization of a nearly equiatomic NiTi alloy in HNO3 leads to the formation of a nearly Ni‐free oxide layer, resulting in the suppression of Ni‐ion release from the alloy surface. The core technology involves introduction of a lower‐voltage period, which promostes chemical reactions between the alloy and electrolyte, to obtain a surface layer with better corrosion protection. In this study, a higher voltage of 3.5 V was applied, and the lower voltage was varied within 0–3.5 V. As the lower voltage was increased, nanometer‐sized pores present on the anodized surface gradually expanded, while the layer thickness decreased. Although the corrosion protectivity of the layer did not change significantly during the electrochemical experiments, the amount of Ni‐ion released into the physiological solution significantly decreased when the voltage was below 1.8 V. X‐ray photoelectron spectroscopy analyses revealed the presence of Ni (OH)2 on the topmost surface, and its concentration decreased at a voltage <1.8 V. Lower voltages affected the concentration of Ni (OH)2 on the topmost surface and thus considerably influenced the Ni‐ion release behavior. These findings will contribute to the production of NiTi alloys with improved biocompatibility.

Self-Heating and Fatigue Assessment of Laser Powder Bed Fusion NiTi Alloy with High Cycle Fatigue Mechanisms Identification

Rapid methods for assessing the fatigue properties of materials have been developed, among which the self-heating method stands out as particularly promising. This approach analyzes the thermal signal of the specimen when subjected to cyclic loading. In this research, the self-heating method was utilized for the first time with laser powder bed fusion (LPBF) of NiTi alloys, examining two specific loading conditions: loading ratios of 0.1 and 10. A thorough examination of the material self-heating behavior was conducted. For comparative purposes, conventional fatigue tests were also conducted, alongside interrupted fatigue tests designed to highlight the underlying mechanisms involved in high cycle fatigue and potentially self-heating behavior. The investigation revealed several key mechanisms at play, including intra-grain misorientation, the emergence and growth of persistent slip bands, and the formation of stress-induced martensite. These findings not only deepen our understanding of the fatigue behavior of LPBF NiTi alloys but also highlight the self-heating method potential as a tool for studying material fatigue.

Nickel nitride-mediated nitric oxide generation for combating implant-associated infections

NiTi alloys are widely used in the fabrication of biomedical implants, and it is essential to endow them with selective antibacterial properties to avoid implant-associated infection. In this study, nickel nitride (Ni3N), as a promising new inorganic nitric oxide (NO) donor, was in situ constructed on the surface of NiTi alloys through a straightforward two-step plasma immersion ion implantation (PIII) strategy. Nickel sites were first exposed by physical bombardment with argon or metal plasma, followed by reaction with nitrogen plasma to form Ni3N. Ni3N can disrupt the transmembrane proton electrochemical gradient by capturing protons to produce ammonia species (NHx), resulting in the accumulation of reactive oxygen species (ROS) as a result of bacterial metabolic disruption. On the other hand, the generated NHx can further react with ROS to produce NO and reactive nitrogen species (RNS). As a result, the Ni3N films exhibited more than 99 % antibacterial efficiency against both gram-negative and gram-positive bacteria. They also demonstrated effective antibacterial properties in a rat subcutaneous implant model. In addition, the modified NiTi alloys exhibit good corrosion resistance and cytocompatibility. This study provides a green, safe, and inexpensive method for constructing metal nitride films on implant surfaces and offers new ideas for the clinical design and fabrication of novel antibacterial implants.

Tribo-electrochemical investigation of 60NiTi alloy in saline solution

This research explores the tribocorrosion behaviour of 60NiTi alloy, also known as NiTiNOL60, when exposed to a saline environment. Our investigation focuses on understanding the relationship between corrosion and wear rates and assessing surface damage and material degradation. To conduct our experiments, we employed a linear reciprocating ball-on-plate tribometer coupled with electrochemical polarisation using a three-electrode cell configuration to assess the combined effects of corrosion and sliding wear. Surface characterisation was carried out through scanning electron microscopy and energy dispersion spectroscopy, revealing the material to be a Ni-rich 60NiTi alloy, with surface oxidation evident in the electrolyte medium. Our electrochemical findings indicate the occurrence of localised corrosion in both cathodic and anodic regimes, with corrosion pit nucleation, cavities, and cracks being accelerated by reciprocating sliding and corrosion potential. These interactions exposed the material surface to various wear mechanisms, including abrasive, adhesive, oxidative, corrosive, and fatigue processes. This study underscores the significant influence of mechanical properties on the rate of material degradation due to corrosion, while also highlighting the substantial impact of prevailing electrochemical conditions on the rate of mechanical material removal. This paper offers valuable insights for designers working on load-bearing structures in saline environments.

Preparation of a (Ca,Sr,Ba)ZrO3 Crucible by Slip Casting for the Vacuum Induction Melting of NiTi Alloy.

Vacuum induction melting is a more energy-efficient process for the preparation of a titanium alloy with good homogeneity and low cost. But the crucial problem for this technology is in developing a crucible refractory with high stability. In the present work, a novel (Ca,Sr,Ba)ZrO3 crucible was prepared by slip casting and its performance in melting NiTi alloy was studied. The results showed that a single solid solution was formed with a homogeneous distribution of metal elements after sintering at 1500 °C. It was found that the total content of oxygen and nitrogen remaining in the TiNi alloy after melting in the (Ca,Sr,Ba)ZrO3 crucible was 0.0173 wt.%, which fulfills the ASTM standard on biomedical TiNi alloys. The good resistance of the (Ca,Sr,Ba)ZrO3 crucible to molten NiTi has a relationship with the sluggish diffusion effect of high-entropy ceramics. This study provides insights into the process of designing highly suitable crucible material for melting a NiTi alloy.

Resistance Feedback of a Ni-Ti Alloy Actuator at Room Temperature in Still Air.

This paper illustrates an experimental activity for the closed-loop position control of an actuator made using shape memory alloy (SMA) wire. A solution with the self-sensing effect was implemented to miniaturize the systems, i.e., without external sensors. A proportional control algorithm was initially used, demonstrating the idea's feasibility; the wire can behave simultaneously as an actuator and sensor. An experimental investigation was subsequently conducted for the optimization of the developed actuator. As for the material, a Flexinol wire, Ni-Ti alloy, with a diameter of 0.150 mm and a length of 200 mm, was used. Preliminarily, characterization of the SMA wire at constant and variable loads was carried out; the characteristics detected were elongation vs. electric current and elongation vs. electrical resistance. The control system is PC based with a data acquisition card (DAQ). A drive board was designed and built to read the wire's electrical resistance and power it by pulse width modulation (PWM). A notable result is that the actuator works with good precision and in dynamic conditions, even when it is called to support a load up to 65% different from that for which the electrical resistance-length correlation has previously been experimentally obtained, on which the control is based. This opens up the possibility of using the actuator in a counteracting configuration with a spring, which makes hardware implementation and control management simple.

Chemometrics as a tool for monitoring corrosion degradation of the selected alloys in real conditions

AbstractMonitoring of the corrosion process of alloys in real conditions often results in extensive data, which is characterized by complex interdependence, but by a large degree of mutual deviation. First of all, the large dispersion of the obtained results makes it very difficult to draw accurate conclusions about the real influence of the tested parameters on the corrosion behavior of alloys. On the other hand, in many cases, the high interdependence between the corrosion factors can also greatly burden the analyzed system and thus make it significantly difficult to recognize the main influence. Multivariate analysis, especially the principal component analysis, is becoming increasingly popular in processing of this type of data, due to its ability to recognize and eliminate redundant data. The aim of this study was to examine the possibility of using multivariate analysis methods in the processing of the corrosion test results obtained under real conditions. Based on the obtained results, it can be concluded that used multivariate method in combination with energy dispersive spectrometer analysis can be successfully used to identify the most important corrosion factors (type of corrosion environment, exposure time and technological production processes), as well as their influence on the degradation of the tested TiNi alloys under the given conditions.

Effect of Annealing on the Microstructure, Texture, and Properties of Cold-Rolled Ti50Ni47Fe3 Shape Memory Alloy Sheets

A systematic study was conducted on the impact of annealing treatments on the microstructure and properties of cold-rolled Ti50Ni47Fe3 alloys using optical microscopy, scanning electron microscopy, electron backscattered diffraction, and an electronic universal testing machine. It was found that, during low-temperature annealing (400 °C and 500 °C), the annealing time had no significant effect on the microstructure or properties of the Ti50Ni47Fe3 alloy. Only elongation (δ) increased with the increase in the annealing time, and the grain orientation of the Ti50Ni47Fe3 alloy was <111>//RD (rolling direction). When annealing at medium–high temperature (600 °C), as the annealing time increased, recrystallization and grain growth processes occurred, resulting in a continuous decrease in strength and an increase in δ. Meanwhile, it was found that the grain orientation of the cold-rolled Ti50Ni47Fe3 alloy changed from <111>//RD during the recovery and recrystallization processes to <101>//RD after the grain growth process. The orientation distribution function cross-section φ2 = 45° results indicate that the texture was mainly distributed along the γ orientation line (φ1 = 0~90°, Φ = 54.7°, φ2 = 45°). When annealed at 400 °C and 500 °C, the texture of the Ti50Ni47Fe3 alloys was (111)[uvw]. When the annealing treatment was 600 °C for 120 min, a (110)[uvw] texture occurred. Additionally, ductile fracture occurred in all specimens, and the crack origin was located on one side of the fracture surface, with obvious “Y”-shaped propagation. This article studied annealing treatments of cold-rolled Ti50Ni47Fe3 alloys, providing corresponding theoretical guidance for subsequent production applications.

Root Canal Instrumentation: Current Trends and Future Perspectives.

The evolution of root canal instrumentation techniques has significantly impacted the field of endodontics, enhancing both the efficiency and outcomes of treatments. This review outlines the transition from manual to mechanical and rotary instruments, highlighting the role of nickel-titanium (NiTi) alloys and smart technologies in advancing procedural precision and reducing patient discomfort. Key historical developments and technological innovations, such as digital imaging and navigation systems, are explored for their contributions to improved clinical outcomes and patient satisfaction. Additionally, the review addresses the challenges presented by the complex anatomy of the root canal system and the advent of current instrumentation techniques. The potential of emerging trends, including artificial intelligence and advances in materials science, is discussed in the context of future endodontic practices. Despite the progress, challenges related to using advanced instrumentation methods, ethical considerations, and the cost factor of new technologies persist. The present review underscores the ongoing need for research and development to further refine root canal instrumentation techniques, ensuring that advancements in endodontic care remain patient-centered and accessible.

In vivo study of porous NiTi cryotweezers for bone tissue cryotherapy

This study examined the effects of liquid nitrogen vapor on osteogenesis in the rabbit femur. Cryotweezers made of porous nickel titanium alloy (nitinol or NiTi) obtained by self-propagating high temperature synthesis were used in this experiment. The porous structure of the cryotweezers allows them to hold up to 10 g of liquid nitrogen after being immersed for 2 minutes, which completely evaporates after 160 seconds. To study the effects of liquid nitrogen evaporation on osteogenesis, a rabbit femur was perforated. The formed holes were subjected to cryotherapy with varying exposure times. It was found that a 3 second exposure time stimulates osteogenesis, which was manifested in a greater number of osteoblasts in the regenerate compared to the control sample without liquid nitrogen. It was observed that increasing the exposure to 6, 9 or 12 seconds had a destructive effect, to varying degrees. The most severe damage was exerted by a 12 second exposure, which resulted in the formation of osteonecrosis areas. In the samples exposed to 6 and 9 seconds of cryotherapy, destruction of the cytoplasm of osteocytes and osteoclasts was observed.

Evaluation of Interface and Residual Strain of NiTi Layer Deposited on NiTiX Substrate by Laser Powder Bed Fusion

This study investigates the microstructure and properties of functionally graded NiTi alloy bi‐layers. The NiTi layer is printed by laser powder bed fusion on a NiTiX (where X is Hf or Cu) substrate prepared by vacuum arc remelting. Specimens produced with different thicknesses of layers, but constant thickness ratio, are examined by optical and scanning electron microscopy prior to and post‐annealing process at 1000 °C for 16 h. SEM‐EDX and transmission electron microscopy studies reveal the presence of Ti2Ni and Ni4Ti3 precipitates in the as‐printed NiTi/NiTiCu samples and Ti2Ni type precipitates in as‐printed NiTi/NiTiHf. Digital image correlation quantifies residual strain in the as‐printed bi‐layer and enables strain relief to be monitored during heating. It has been shown that microcracks occurring along interfacial zones during the laser powder bed fusion are diminished after annealing heat treatment. The microcrack closure occurs by diffusion of third elements to the open microcracks, leading to precipitation and accumulation of third elements in the interfaces. Eventually, the as‐printed NiTi/NiTiCu sample displays two‐way shape memory effects with about 24.5% shape recovery. This work enhances understanding of controlling fabrication to yield tailored properties in additively manufactured functionally graded NiTi‐based materials.This article is protected by copyright. All rights reserved.

Study of the biocompatibility of porous 3D-TiNi implants in vivo

Introduction. Porous TiNi alloys are widely used in medicine as osteoreplacement implants due to their unique properties of superelasticity and biocompatibility, but their clinical use is severely limited by time-consuming manual fabrication and the inability to create precise geometries. Reconstructive surgery for the replacement of bone defects requires biocompatible endoprostheses of individual shape and complex geometry. The use of porous 3D-TiNi implants can be a solution to many problems in traumatology and bone oncology.Aim: To evaluate the possibility of using porous 3D-TiNi implants in osteoplastic surgery based on a study of the structure and biocompatibility of the material under in vivo conditions.Material and Methods. Porous samples in the form of cones and a single implant for maxillofacial surgery were prepared from TiNi powder by selective laser melting. To print an individual implant for maxillofacial surgery, the personal data of the patient at the Oncology Research Institute were used. The macrostructure, elemental and phase composition of porous titanium nickelide samples were investigated using scanning microscopy and X-ray diffraction analysis. The biocompatibility of porous cone-shaped samples was evaluated in vivo using guinea pigs whose condition was analysed by CT scanning.Results. Structural studies of porous titanium nickelide samples showed that selective laser melting can be used to obtain a continuous porous structure with strong contact bridges between particles of a three-phase powder. In vivo testing of the cone-shaped implants showed no local inflammatory changes, rejection or deformation of the hind limb axes of the experimental animals. The basic feasibility of fabricating a custom implant of complex geometry from TiNi powder using selective laser melting according to a patient’s MSCT data was demonstrated.Conclusions. Porous 3D-TiNi implants obtained by selective laser melting showed high biocompatibility under in vivo conditions. An experimental study confirmed the efficacy and ease of use of 3D TiNi implants, their excellent self-fixation in bone tissue, and bone tissue augmentation at the interface with the implant. The macrostructure, chemical and phase composition of the implant material was found to be close to traditional porous TiNi alloys. It was shown that the method of selective laser melting makes it possible to create complex geometric defects in bone tissue from TiNi.

Mechanical Behavior and Shape‐Memory Effects of NixTi1−x Alloys with Tunable Mixing of Ni/Ti Powders by Laser‐Directed Energy Deposition

As it is known, controlling NiTi alloy's microstructure is an urgent problem in additive manufacturing, which directly affects the mechanical properties of the alloy. In laser‐directed energy deposition (LDED) technology, the simultaneous powder feeding equipment with double powder barrels can effectively control the material ratio and realize the generation of NixTi1−x alloys with different atomic ratios. First, the performance differences of NiTi alloy under different thermal treatments are explored. Based on this, the optimal thermal treatment process is used to adjust the microstructure of NiTi alloy fabricated by LDED by changing the Ni/Ti atomic ratio to improve mechanical properties. The results indicate that Ni4Ti3 precipitates can induce the R phase, change the phase transition, and improve the mechanical properties in Ni‐rich NiTi alloys. Besides, the mechanical properties of NixTi1−x alloy can be enhanced by adjusting the Ni/Ti atomic ratio to change the content of Ni4Ti3 precipitates. Ni52Ti48 alloy has a tensile strength of 771 MPa, an elongation of 11.6%, and a recovery rate of 95.2%.

Mechanical behavior of Ni/Ti bilayer-based shape memory alloys: Endorsement via atomistic simulations

To gain a structural and thermodynamic understanding along with the interpretation of atomic diffusion in a Ni/Ti bilayer, detailed first-principles simulations using density functional theory (DFT) and molecular dynamics (MD) simulations have been carried out. The interface energies and electronic structure of the Ni/Ti bilayer have been calculated using DFT. The MD simulations of interface atomic diffusion in the Ni/Ti bilayer were performed at 773 K for different annealing times to investigate the formation of Ni–Ti alloy. The simulated results indicate that Ni atoms predominantly diffuse into the Ti side. The radial distribution functions (RDFs) have been plotted to understand the nature of bonding that exists between the Ni and Ti atoms in the bilayer. The shape of the RDFs reveals information about the extent to which Ni and Ti atoms mix together. Classical MD simulations have been used to simulate the deformation behavior of the material under tension and to investigate the effects of annealing time on the mechanical properties of the materials.

Thermal effects on wear behavior of additively manufactured NiTi shape memory alloys

NiTi alloys fabricated by laser powder bed fusion (LPBF) additive manufacturing technology not only address the compositional instability resulting from complex processes but also solve the challenges of difficult machining of intricate aerospace structures. However, there are very few reports on the wear behavior of LPBF-NiTi alloys. In the present work, the effects of microstructure and thermal treatment, including heat treatment and frictional heat, on the wear behavior of LPBF-NiTi alloy and 100Cr6 ball were analyzed through a series of tribological experiments with different sliding speeds. As the average sliding speed increases (0.079–0.216 m/s), the wear rate of the as-built and heat-treated samples tends to decrease in the range of 2.69 × 10−3–0.97 × 10−3mm3/m. Although the heat-treated LPBF-NiTi alloy is 46 % harder than the as-built alloy is, the latter has a higher toughness (505 MJ/m3) and greater transformation strain of SIM (0.097). This leads to a coupling effect of heat treatment and sliding speed on the wear resistance. In addition, the wear track morphologies under different sliding speeds are asymmetric due to the 24% greater acceleration at the far end from the motor and the 2.15 mm deviation between the maximum speed position and the geometric center of the track. The wear modes of the as-built and heat-treated samples included adhesive, abrasive and delamination wear. Moreover, the wear morphologies and dominant wear modes change with the frictionally caused heat release induced by the sliding speed.

Porosity and phase composition effects on SHS-NiTi structure and mechanical properties

NiTi samples with 59–70% porosity were obtained by the self-propagating high-temperature synthesis (SHS) using Ti, Ni, and NiTi powders as inert. The maximum and average pore sizes increase, while the maximum and average dimensions of the bridges decrease with porosity, controlled by adjusting the amount of inert additives, based on the surface and cross-sectional microscopy studies. The phase composition of porous NiTi was determined by X-ray diffraction. The alloy contains an austenitic B2 TiNi phase, a martensitic B19′ TiNi phase, and a secondary Ti2Ni phase. SHS-NiTi samples with different porosity were tested by uniaxial compression, revealing mechanical properties’ dependence on porosity. It is shown that with an 11% increase in the NiTi alloy porosity, the yield and compressive strength are reduced by almost a factor of 2.